Case Study - Modern network print server solution
Comprehensive Raspberry Pi-based print server solution that modernizes USB-only printers with network capabilities, featuring embedded web server, auto-configuration, and support for custom DTM apps.
- Client
- DTM-Print
- Year
- Service
- Embedded systems development

Overview
DTM-Print needed a modern solution to network-enable their USB printers and create a platform for custom printing applications. The challenge was developing a reliable, auto-configuring print server that could handle various printer models while providing an extensible platform for future applications.
Using Raspberry Pi as the hardware platform, I developed a comprehensive Java-based print server that integrates with CUPS and implements custom IPP protocol handling. The solution includes sophisticated features like auto-configuration, embedded web interface, and support for custom DTM apps.
System Architecture
Loading diagram...
Technical Implementation
The print server is built on several key technologies and features:
- Java Core Development
- LibUSB Integration
- Multi-threaded Job Queue
- Custom Raster Filters
- Embedded Web Server
- Auto-configuration System
Print Processing Flow
Loading diagram...
Key Features
Auto-Configuration System
The print server features an innovative auto-configuration system that:
- Detects new MAC addresses and automatically sets up fresh Pi servers
- Clones SD cards using a custom cloning station
- Configures static IPs or creates hotspots as needed
- Adapts to different printer models and configurations
DTM Apps Platform
Loading diagram...
The DTM Apps system enables:
- Auto-detection of DTM app USB sticks
- YAML-based configuration for app settings
- Embedded web server for app hosting
- Direct printing from web apps
- Support for various frameworks (React, Flutter, Unity3D)
- Kiosk mode for connected displays
Management Interface
The embedded web interface provides:
- Modern Bootstrap-based UI
- Real-time printer status monitoring
- Maintenance tools for different printer models
- Job queue management
- Network configuration options
- DTM app management
Technical Details
- Core Technology
- Java
- Job Processing
- Multi-threaded
- Raster Filters
- Custom
- Configuration
- Automated
The solution supports various Primera printer models including:
- LX500e
- LX610e
- LX910e
- LX900e
- PhotoPrinter
- LX2000
Print Server Components
Loading diagram...
Impact
The print server solution has transformed DTM-Print's printer lineup by:
- Adding network capabilities to USB-only printers
- Providing a modern management interface
- Enabling third-party integrations through DTM apps
- Simplifying printer deployment and configuration
- Supporting various client applications and use cases
The print server solution has revolutionized how our printers can be used, enabling network printing, custom applications, and modern management interfaces.